Georgia Services

Cellular Concrete

Specialized cellular concrete applications for stronger and lighter results. On-site services include thorough quality control to meet job specifications, budget limitations, and expectations.

Georgia

8960 Highway 5 Building A
Douglasville, GA 30134

Phone: (770) 439-8336
Hours: 8:00 AM - 5:00 PM EST

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RELIABLE BUILDING SOLUTIONS FROM THE GROUND UP

As Georgia’s application experts, we specialize in innovative flooring solutions that include elevated concrete, cellular concrete, underlayment, insulation, and sound mat installation. Streamline your building project by entrusting your flooring and insulation needs to the professionals at Structis.

Cellular Concrete Benefits

Lightweight cellular concrete flooring services from Structis include load-reducing backfills, soil stabilization, grouting, retaining wall backfill, lightweight fill applications, and more. Discover the benefits of Structis’ cellular concrete solutions below.

Stronger & Lighter

Using state-of-the-art equipment and high-quality materials, Structis provides seamless concrete installation that produces a durable, long-lasting, and high-quality end product.

Cost-Effective & Customizable

Due to its lightweight material and efficient installation, cellular concrete is more cost effective than traditional concrete solutions. Cellular concrete services are not only quick and seamless, but the density, compressive strength, and curing properties can be customized to meet building needs.

Energy Efficient

Cellular concrete can be used in a variety of applications and is particularly beneficial to reducing energy costs. Because of its high insulating properties, the material can help to reduce energy usage and the material generates less carbon emissions by decreasing trucking volume.

cellular concrete Applications

Applications

Structis specializes in cellular concrete applications including load-reducing backfills, soil stabilization, annular space grouting, retaining wall backfill, lightweight fills and much more.

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Lightweight Cellular Concrete (LCC)

Lightweight cellular concrete is concrete made with Portland cement, water, and preformed foam air bubbles to form a lightweight fill material. Lightweight cellular concrete has many uses and benefits. Cellular concrete is often chosen for its thermal and insulative properties, and ease of placing due to its lightweight design, pumpability, and flowability. LCC is also as a cost-effective alternative to traditional fill material in certain applications.

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Health & Safety Promise

The safety and health of our employees and clients are of the utmost importance to Structis. Our company complies with all applicable OSHA workplace safety and health requirements while maintaining occupational safety and health standards that comply with the best practices in the industry.

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Cellular Concrete Features:

  • Pipe/Utility Abandonment
  • Load-Reducing Backfill
  • Slope Stabilization
  • Annular Space Grouting
  • Tunnel Abandonment/Backfill
  • Pipe/Utility Trench Backfill
  • Bridge Abutment Backfill
  • Retaining Wall Backfill
  • Lightweight Roof Deck Systems
  • Geofoam Applications
  • Permeable Lightweight Fill

Testimonials

Gave us the best quote. Very impressed by their attentiveness and professionalism. They did a great job putting spray foam in our challenging, unique renovation project. Wouldn’t hesitate for a second to hire them again and will be doing so in the future.

Jesse arrived on time and listened to what I had to stay and was patient. Jesse was able to provide me with bids for multiple properties that were reasonable and honest. In fact, I had casually mentioned additional work that was needing to be done upon following the waterproofing, IE landscaping, concrete, etc. He incorporated those services into his bid at a very affordable rate. Needless to say, he was awarded both jobs. Structis has delivered as promised, in a timely fashion. The craftmanship, communication, job site etiquette and professionalism make Structis stand out above the rest. I’m hoping this is the beginning of a long-standing business relationship.

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Project Portfolio

The Hawkins

Scope:
Prepped seams with PW sealant
Installed Liquid Applied LM85
Added a 60-millimeter layer of Polyguard 650 membrane over the LM85
Topped it off with a drain mat and 2″ average 3000 PSI exterior pump mix, and sloped to drains with a broom finish

Westin Hotel – Duluth, GA

Contractor: Shell Mcelroy
Architect: Cooper Carey
Scope: We offered a perfect solution to a problem of a 9th floor area that was 2 1/4″ out of level on approximately 4000 s/f. The Contractor needed the floor to be leveled but the structural engineer had a weight tolerance of 12# per s/f. We were able to offer a solution by using Maxxon® Low Density Fill for all the deep fill areas and then topped and leveled the floor with Maxxon® Level-Crete.

South Davis Apartments

Contractor: Summit Contracting
Scope: 300 Unit apartment complex – R-19 fiberglass batting in the walls – R-19 fiberglass batting in the floors for sound attenuation

The Living Building at Georgia Tech University

Scope: Maxxon® Acousti-Mat® 3/4 Premium

Upton Apartments

Contractor: Fortune Johnson
Scope: 1” Maxxon® Gyp-Crete® 2000 Multifamily over Acousti-Mat® 3/8 Premium

Lumen Briarcliff

Contractor: Fortune Johnson
Scope: Waterproofed balconies: installed T-bar flashing and poured exterior mix concrete.

T3 West Midtown

Scope: 159,700 sq. ft. Maxxon® Acousti-Mat® 3/4 Premium Installed Throughout Floors 3-7 and Penthouse Level

Walton Corporate Office

Scope: 6,353 total square feet Aquafin® Vaportight Coat® SG3 capped with 1″ average Maxxon® Gyp-Crete® High Performance

Walton Street Renovation

Scope: 27,000 sq. ft. of Commercial Topping poured at an average depth of 1-1/4″

Rivet Hotel

Contractor: Character Build
Scope: 21,330 sq. ft. 2” Maxxon® Gyp-Crete® High Performance over dual sound mat system of Maxxon® Acousti-Mat 3/4, Maxxon® SBR, and Maxxon® Reinforcement Renovation of old building to a new hotel

505 Courtland Apartment

Contractor: CBG Builders
Scope: Pouring 1” Maxxon® Gyp-Crete® 2000 Multifamily over Maxxon® 1/4” Acousti-Mat® over prescient metal decking on 14 story high rise apartment building

The Mill

Contractor: Whaley Construction
Scope: 95,000 sq. ft. 11/2” Maxxon® Gyp-Crete® 2000 Multifamily over Maxxon® Acousti-Mat® 3/4 with Maxxon® Reinforcement

760 Ralph McGill Parcel B Hotel

Contractor: Brassfield Gorrie
Scope: 7,700 s/f Maxxon® Level-Crete poured at 5/8”-1 1/2” over concrete slab at 4000 psi

FAQs About cellular concrete

What is cellular concrete?

Cellular concrete is a type of concrete that is made using Portland Cement, water, and a preformed foam. The foam is combined with the cement slurry using a static mixer. The resulting concrete is lightweight, very flowable, and stable with virtually no bleed water.

How is cellular concrete produced and placed?

In order to create the proper cellular concrete mixture, foam liquid concentrate is run through a foam generator, which combines air, water, and the concentrate to create a preformed foam (air) bubble. These small, highly-stable air bubbles are mixed with a cement slurry through inline-injection, and pumped via a hose to the fill location.

Where is cellular concrete commonly used?

The main value proposition of cellular concrete is that it can be used in a variety of applications where a strong, lightweight fill material is required such as slope stability fills, annular space fills, and abandonment applications. It is also used for bridge abutment and retaining wall backfill.

How strong is cellular concrete?

Cellular concrete has a much lower density than traditional granular fills. Standard granular fill has a density of approximately 120 pounds per cubic foot (PCF) whereas the most common cellular concrete applications are in the 30 PCF range. Cellular concrete should be viewed as a soil replacement when considering strength. Even at its lightest density, cellular concrete is stronger and more durable than the best compacted soils. Common applications of cellular concrete yield a bearing capacity of over 14,000 pounds per square foot (PSF).

What are the advantages of cellular concrete?

There are several benefits and advantages of using cellular concrete as a solution on your next project. Cellular concrete has these properties and benefits:

  • Lightweight
  • Very flowable and virtually self-leveling
  • Extremely low bleed water
  • Very stable volume
  • Can be pumped long distances and at low pressure
  • Low shrinkage properties
  • Adjustable mix designs for strength and density requirements
  • Very strong compared to traditional fills

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